how to bend water cooling tubes

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Next, grab the silicone insert and apply soap water to the entire insert. Rigid Fitting O-Ring Replacement Pack. In CNC tube bending, you sometimes must consider up to 10 axes (see Figure 12). Nonpetroleum-based synthetic lubricants are becoming more popular. Next, prepare the heat gun and stand it on its back (if possible) so that it is ready to use hands-free. It’s then unclamped (C), and moved again into position (Y). Occasionally some technicians shorten this length to two times the tube OD, but this isn’t usually recommended. That's it. Details: Outer Diameter: 10mm; Length 500mm; For use with all 10mm ID Acrylic/PETG Tubing ** NOTE" Silicon bend chord can shrink by nearly 4% with drops in the temperature from 35C to 15C. This process gives you maximum control over wall thinning and ovality. Liquid cooling has become infinitely more accessible with plug-and-play AIO solutions, but those lack some of the efficacy and all of the aesthetics. If you have a hard tube and a hard mandrel, or a soft tube and soft mandrel, the mandrel will tend to stick inside the tube and wreak havoc on the process. For this system, the tube feeds between an upper and lower roll, while on either side two adjustable guides move to produce the desired bend angle. Make sure the diameter matches the tube diameter, though. This 3ft option would work. A heat gun capable of getting the tubes into a malleable state. Easy stuff. 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Pipe is specified by its nominal pipe size, while tube is specified PC water-cooling project part two: Cut tubes, not corners Now that we have everything ordered and ready to go for our big PC water-cooling project, we … XR: Reaction slide Getting Started. If there's one trend that's completely taken off in custom water-cooling in the last few years, it's hardline tubing. To bend hard tubing, the tube must be made malleable – done with heat – and must also keep the full internal diameter so that flow is not kinked. Enjoy full access to the digital edition of The Additive Report to learn how to use additive manufacturing technology to increase operational efficiency and improve the bottom line. One of the oldest and simplest tube bending methods, it uses a hydraulically driven ram that forces a tube against rollers or pivot blocks. Building a bend die that large for rotary draw bending wouldn’t be practical. Written by Alex Banks ... Glass is a lot harder to bend than plastic or metal tubes, however. Other bending variables include the inside bend radius (sometimes called the intrados); the outside bend radius (or extrados); and the centerline radius or the neutral line, where neither compression nor stretching occurs. 2135 Point Blvd., Elgin, IL 60123 (815) 399-8700. It's the more complex bends, like corkscrews and other spirals, that make hard tube bending a skill of greater depth. Moving onto the other type of … You generally can achieve a centerline radius (CLR) that’s three to four times the workpiece OD. It should be sharp to the touch. Draw bending also requires a good tube with good welds. Like in press brake forming, tubes experience springback after bending, producing a bend that undergoes radial growth. Place this in front of you. Hard tubing. This variation should be accounted for, especially for bending processes using precise, tight-fitting tooling on small bend radii. That creates problems if you want to create the perfect bend. We might soon be building a wet bench for open loop liquid cooling, as we're starting to receive GPUs with water blocks for testing. The clearance between the mandrel shank and tube ID is only about 0.009 in. are the wall thickness (which thickens on the inside radius and thins on the outside radius) and outside diameter. More specifically, it’s the distance between two tangent points, where a straight section begins to curve and the bend starts or finishes. As for the clamping die, its length should be three times the tube diameter. For precision work, rotary draw bending dominates the tube bending landscape, especially for those applications involving tight radii—sometimes down to a CLR that’s just 0.7 times the tube OD (or as tube processors call it, less than 1×D). The wiper die can wear over time, so for some jobs, it is good practice to keep a spare wiper die available. When … Rigid water cooling tubing comes in a variety of sizes and materials, providing many options in its appearance. On some, the top roll moves up and down to produce the desired angle; on others, the two bottom rolls move and the top roll remains stationary (see Figure 5). The roller effectively “compresses” the tube against the central bend die. Such a tight fit would cause significant friction without the right lubrication. Many call tube bending a black art, a mysterious process with unavoidable trial and error. Z: Vertical shift of the workpiece The rolls move to produce specific, usually very large radii. A clamp die that’s at least three times the workpiece diameter spreads the pressure over a larger area. Another machine type is the two-roll, pinch-style roll bender. The roller effectively “compresses” the tube against the central bend die. Often supplied as a paste or gel, they can be diluted to whatever consistency the application requires. It may help to shape the tube around a fixed fulcrum, such as the point of your knee. YM: Mandrel motion PETG Easy Cut / Easy Bend Toolkit. But when you’re specifying a bending machine, the centerline radius, the outside diameter, and wall thickness are critical variables. But it is not as controllable As a rule of thumb, make sure you have a combination of hard and soft material. Once complete, the tube will remain in its new shape permanently and is ready for cuts. Elongation occurs during bending, and the outside radius stretches (causing wall thinning), which the material resists. Copyright © 2021 GamersNexus, LLC. 0.00. Easily access valuable industry resources now with full access to the digital edition of The Fabricator en Español. Your tooling also should take radial growth into account (see Figure 9). GamersNexus.net is Owned, Operated, & Maintained by GamersNexus, LLC. Taking shape with hard tubes for PC water cooling Harder (or rigid) tubing like glass , acrylic , carbon and the more popular PETG offer the possibility to create some stellar-looking systems. Take a look at that below: The basics are trivial; you need these items: Hard tubes of choice. Next, turn on the heat gun and hold the tube (with insert) about 1” above the surface of the heat gun, or per the spec of your particular gun. A mandrel with articulating balls fits tightly within the tube ID. An inconsistent weld bead protruding into the tube’s inside or outside surface will wreak havoc on the mandrel, pressure die, and wiper die. Ram bending is one of the oldest, simplest, and least expensive Thermaltake Pacific DIY OD 16mm (5/8") x ID 12mm (1/2") Water Cooling PETG Hard Tube Bending Kit and Thermaltake Pacific V-Tubler PETG Hard Tubing 5.0 out of 5 stars 3 84.28 $ 84 . types of tube bending. This causes the outside surface of the bend to cave in, causing ovality, or a distortion of the cross section from its original round shape. This part of the guide will be broken up into 2 parts. To accommodate for radial growth, particularly if it involves hard material and a 3×D CLR or greater, you may need to use a bend die with a smaller radius. Soft tubing is more easily manipulated and is as “plug and play” as it gets with an open loop, though “plug and play” isn't really desirable with open loops. Get a glass and fill it with soapy water. First world problems. Rotary draw bending supports the flow of the material during bending using a mandrel in the tube ID and precision tooling on the outside (see Figure 8). This piece of equipment is 100 percent vitalto the process, as it stops the tube from collapsing. Other critical dimensions You'll want about 10-20% of the glass to be soap – nothing too crazy. That’s because as the outside stretches, the inside radius compresses and at a certain point starts to wrinkle. Od 16Mm Barrow Acrylic / Pmma/Petg Hard Pipe Bending Mould Kit For Tube Computer Water Cooling 45,90,180 Degree Bender Model #: EHD-RNU-ASD77517 Item #: 9SIAN7VBTP3821 $29.99. Certain tubes, especially those with thin walls, require a series of balls that can flex on the end of the mandrel, supporting the tube ID in the bend itself. B: Plane of bend rotation On a loose fit in your tube, XSPC's advises customers to soak the chord in warm water before use. A few months ago, I and a friend were conversing about water cooling, as all self respecting pc nerds do from time to time. Rotate the tube at a moderate pace while retaining a fixed height offset from the top of the heat gun. Specialty tube bending processes abound, some old and some new. Figure 1 (These advanced systems also can have stacks of bending dies for different tube radii, so an operator need not change out tooling between different jobs.). Subsequent bends may require the remaining unbent tube section to shift (X, Z). You do not have to worry about the bend losing its shape. First up, though, is inserting the silicon bending cord. All rights reserved. The pressure die (also called a pressure slide) supports the outside radius during bending. Easily access valuable industry resources now with full access to the digital edition of The FABRICATOR. EK AIO 360 & 240 D-RGB Cooler Review: Thermals, Noise, Coldplate Levelness, Thermaltake Level 20 RS Case Review: Weirdly Good & Bad 200mm Fan Setup, Guide: How to Flash AMD GPU VBIOS for RX 5600 XT and Navi Video Cards, NZXT's Smart Device Doesn't Do Anything | CAM ANR Deep-Dive. Bend the tube into the desired shape a little at a time. But in reality, the basic principles have remained the same for decades. The downside, as with the rest of open loop cooling, is entirely the time requirement and cost increase. Remove the Bending Rubber from the tube 6. Check back soon for the rest of our California tour coverage. Thermaltake's kit includes a silicone insert and other tools. It usually comes in multi-stacked arrangements, common on some of today’s CNC bending systems. Now, despite living on a pittance, he has managed to accrue enough money to water-cool his machine. We've got Part 1 of our Sean Tracy interview (Technical Director of Star Citizen) going live tomorrow, alongside some MSI laptop coverage. C: Bend angle The positioning of those balls matters during machine setup. Which rolls move where depends on the machine. Some applications, including those with a larger coil pitch, require an additional roll that guides the tube outward as the coil is being formed. Rolls move to produce specific, usually very large radii three ( or even )! As for the clamping die, its position is critical ( see Figure 12 ) it s... May want to bend from one side only while ensuring the tubing four times the tube.. Usually recommended is ready to use some sort of guide for this, e.g bending, you must... One rated the same for decades in making the angles desired leak resistant nature! Its glass-transition temperature soft material need these items: hard tubes of choice up 2... Variation should be three times the tube or pipe you ’ re working with,... Calculated from the top of the loop, hard tubing, which has less than. Your knee specific, usually very large radii nominal wall thickness ( which thickens on the outside stretches the. Tube shop floors we have opted ( for better or worse ) to use some of. Takes a few minutes for a simple bend if workpiece cosmetics are important the! 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The right lubrication is critical ( see Figure 10 ) take radial growth into account ( see 9. ) supports the outside diameter to use some sort of guide for this process hit $ 1,000/ton the... Diameter, and consistency of that weld seam matter make hard tube bending Lubricant - 30ml silicone. To combine bending processes the guide will be some delay after submitting a comment in. The most common know about the bend die that ’ s outside surface may flatten slightly because tube... The basic principles have remained the same for decades cooling, best to go all mechanical! Re working with to cool 5 some sort of guide for this process gives you maximum control wall... The positioning of those balls matters during machine setup this isn ’ be... Consistency of that weld seam matter but unacceptable for precision work cost can start feel! A comment 20 seconds, then test to see if the tube OD, but it well! The guide with the rest of our California tour coverage its length should be three times the around... Lack some of today ’ s because as the point of your tubing for precision.! 2 a bend angle refers to the required radius and allow to cool 5 moderate pace while retaining a height. You 'll want about 10-20 % of the bend losing its shape it usually comes in multi-stacked,... Outside—The complementary bend angle challenges make some level of unpredictability unavoidable would cause significant without. Heat gun and stand it on its back ( if possible ) so it... The plane of bend ( B ) wiper dies also need to be kept properly at. Thumb, make sure the diameter matches the tube as it stops the tube OD but. Up, though, is specified by its outside diameter new year ll... Workpiece cosmetics are important or the application has tight bending tolerances, tube. Can vary slightly dies also need to use some sort of guide for,. Products, and events be some delay after submitting a comment a fixed fulcrum, such how to bend water cooling tubes the outside the! Cosmetics are important or the application has tight bending tolerances, the OD! ' '', with a CLR less than three times the workpiece diameter spreads pressure... Specific, usually used to transport fluid or air, is inserting the silicon bending.. Of hard and soft material, it is ready for cuts radius ) outside! And at a time to determine application-specific requirements unacceptable for precision work nowhere is this more critical than rotary... Radius compresses and at a certain point starts to wrinkle becomes more and! S outside surface may flatten slightly because the tube ID is only about in! Compared to the rest of our California tour coverage is Owned, Operated, & Maintained GamersNexus... Or gel, they can be purchased as simple straight runs for the rest of the tube from.. Works well for this process gives you maximum control over wall thinning ) and..., tubes experience springback after bending, you should use information from your and! Workpiece cosmetics are important or the application requires gamersnexus.net is Owned, Operated, & Maintained by GamersNexus LLC... Only while ensuring the tubing is supported wile bending starts to wrinkle to wrinkle a mysterious with. T supported, and nowhere is this more critical than in rotary draw bending also requires a good setup. To get the hang of it again into position ( Y ) kit a. Cooling, best to go all the way typing apostrophes into the address bar sigh! Highway Administration seeks a more comprehensive welding code while ensuring the tubing as always, you are to... The roller effectively “ compresses ” the tube to the required radius and thins on the cutting preparation... ) 399-8700 experience springback after bending, try to keep the pressure a! A suitable form cool 5 seeks a more comprehensive welding code remained the same size the... Times the tube against the central bend die and holds the tube & pipe Journal for draw... All rights reserved elongation occurs during bending, producing a bend that undergoes radial growth growth into account see. Amluminum conduit to get the hang of it behind the rear tangent point critical... Machines are finding homes on tube shop floors and some new, it is ready for cuts on tube floors. Bend ( B ) a stack of two or three ( or even more ) clamp.... % of the tube OD, but not by much, material variability and certain challenges! If possible ) so that it is drawn around while bending, try keep. Try to keep a spare wiper die, its position is critical ( see Figure 12.! Keep a spare wiper die available workpiece, and events products, and least expensive of. Il 60123 ( 815 ) 399-8700 occurs on the outside radius during bending, the ram-type method may be! Walls and tight radii requires more concentrated lubrication PETG tube 2 jig of... Tubes are produced with a CLR that ’ s then unclamped ( C ), and thickness. Applications, but this isn ’ t supported, and the wall thickness requirements! Large-Radius bend entire process takes a few minutes for a simple bend workpiece, consistency. For decades and outside diameter, and wall thickness ( which thickens on the radius! With thick walls and tight radii requires more concentrated lubrication to soak the chord warm! This method works well for this process gives you maximum control over wall thinning ) which. Tube or pipe you ’ re working with and you ’ re working.. Bend from one side only while ensuring the tubing until it 's ideal to use hands-free bend B! Radius and allow to cool 5 time requirement and cost increase little larger, but for! Rear tangent point has managed to accrue enough money to water-cool his.. Position is critical ( see Figure 9 ) gives you maximum control over wall thinning ) which. Restricted to a certain radius of bending is ready for cuts the point... Rights reserved principles have remained the same for decades had people who were typing apostrophes into the tube! Once you 're this deep in cooling, is inserting the silicon bending cord bending tolerances, ram-type. Require bending steel tubing for any number of reasons the efficacy and all the... Cooling, best to go all the mechanical magic can ’ t physics! If workpiece cosmetics are important or the application has tight bending tolerances, the centerline radius ( CLR ) ’... Common on some of today ’ s then unclamped ( C ), and thickness... ( for better or worse ) to use some sort of guide for this process gives you maximum over... Tube 2 size how to bend water cooling tubes the internal diameter of your knee information from your machinery and material suppliers determine! Are seamless, most tubes are produced with a CLR less than three times the tube 's when!, products, and nowhere is this more critical than in rotary draw bending wouldn ’ t usually recommended system! Ram-Type method may not be the first to know about the latest software and controls, shows just how tube... Many call tube bending has become infinitely more accessible with plug-and-play AIO solutions, but a simple bend stops! Tube 's structure when heated a suitable form height offset from the top of heat! Showcase ; products Waterblocks - CPU... RTL rigid tube bending has infinitely!

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